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High Accuracy Die Cast Components Drone Robot Joints Precision Parts Services

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High Accuracy Die Cast Components Drone Robot Joints Precision Parts Services

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Brand Name : Race

Model Number : Die Casting

Certification : ISO14001

Place of Origin : Guangdong, China

MOQ : 1

Price : Negotiable

Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1000000PCS/M

Delivery Time : 25 working days

Packaging Details : As the requirement of customer

Name : Die Casting Parts

Material : Aluminum, Zinc, Magnesium, etc.

Machining Method : Die Casting + Machining

Secondary Machining : Tapping, milling, grinding

Software : CAD/CAM/CorelDraw/PRO/E/UG/IGS/STP

Specification : CE, SGS

Tolerance Standard : CT3-9

Size : Customized

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High-Accuracy Die-Cast Components For Drone & Robot Joints
Product Definition
High-pressure molded metal precision components formed through the die casting process. Molten alloys (aluminum, zinc, copper) are injected at high speed into precision molds, creating customized components after solidification. Suitable for applications ranging from micro electronic accessories to large-scale automotive structures.
Core Performance Advantages
1. Efficient Molding and Cost Optimization
  • One-time molding of complex structures with mold life of tens to hundreds of thousands of pieces
  • Reduces secondary machining by over 70% compared to traditional methods
  • Metal utilization rate exceeds 95%, minimizing material waste
  • Integrated die-casting can combine 70+ components into one piece
2. High Precision and Structural Stability
  • Dimensional accuracy: Grade 4-7
  • Surface finish: Grade 5-8
  • Minimum wall thickness: 0.3mm (zinc alloy), 0.5mm (aluminum alloy)
  • Hole position tolerance within ±0.02mm
  • 30% stronger than injection-molded parts with porosity < 1%
3. Lightweight and Multi-Performance Adaptability
  • Aluminum alloy parts 30%-50% lighter than steel
  • Thermal conductivity up to 200W/(m*K)
  • Vacuum die casting increases fatigue life 3-5 times
4. Flexible Surface and Assembly Adaptability
  • Supports various surface treatments: anodizing, spraying, electroplating
  • Pre-designed assembly structures (screw holes, inserts)
  • Fasteners can be embedded during die-casting
5. Material and Process Innovation
  • Compatible with high-silicon aluminum alloy and heat-resistant magnesium alloy
  • 12,000-ton super-large die-casting machine capability
  • MAGMA simulation reduces mold trial cycle by over 40%
Industry Applications
Automotive Industry (60% market share)
Integrated die-cast components reduce weight by 30% while meeting IP67 sealing standards. Example: Tesla Model Y battery pack shell integrates 79 components into one piece.
Consumer Electronics
0.5mm thin-wall molding for lightweight, electromagnetic shielding, and heat conduction. Examples: iPhone SE aluminum frame, 5G base station radiators.
Rail Transit
High-speed rail components with 5x increased fatigue life, excellent vibration resistance for bogie gearboxes and braking systems.
High-End Manufacturing
Perfect balance of lightweight and rigidity for drone bodies and robot joints, improving battery life and structural stability.
Quality Assurance
Full-process defect control system ensures compliance with ISO/TS 16949 and EN 45545 standards:
  • Real-time monitoring of die-casting temperature (≥180℃ for aluminum) and injection speed
  • Environmentally friendly coatings with gas evolution ≤5ml/g
  • Strict alloy composition control (0.6%-0.8% iron content in aluminum)
  • 3D scanning dimensional inspection and non-destructive testing for every batch

Product Tags:

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